This is a 1200 RPM centerhung ID fan with a 4" dia shaft and sleeve bearings. About 8 years ago someone has changed the viscocity of the oil used on these bearings from ISO 68cSt@40degC (recommended by the OEM)to ISO 100cSt@40degC .
This fan is still running all these years but it had 4 occasions of IB bearing failure. Currently, the temperature is 130F on IB (equipped with thrust collars) and 100F on OB. The babbit insert is fabricated in a local shop according to OEM dimensional specs but of unknown material composition. This fan has an automatic damper on inlet operating sometimes at 20% openning which potentially may produce unstable operation in particular in axial direcion but vibration pattern/amplitudes is not affected. No misalignemnt, excessive amplitudes are present. Installation is OK (blueing showed close to 100% contact on the callar faces). The OEM is no longer in business to ask for an advise.
Question:
Is there a prudent accurate method (other then trial and error) to determine the correct oil viscocity for this application? Of course, one can always follow general recommendations, but they are just general...
I'll appreciate your view.
David
Original Post