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Jeff,
The additives that are supposed to neutralize formed acids in an engine oil get used-up over time. They are sacrificial in nature. How quickly the additives that consist TBN will drop depend on many factors, ranging from engine status (e.g. blowby), operational conditions (e.g. temps and environment), and quality of fuel (concentration of impurities).
Just occasional top-offs are like putting a drop in a bucket, and will not sufficiently replenish the additives. Therefore, you might want to replace your oil, or drain at least a half of oil and replenish with new oil.
As your TBN goes down TAN (Total Acid Number) goes up. It is an indication that your additives are nearing its depletion, once the additives are depleted then it will cause much problems as varnish, sludge, residues, and makes your oil easy to oxidize. Hence, you need to change your oil. Remember that engine oil are the most dirtiest oil with lots of contamination ranging from metals, dust, blow-by, moisture just to name a few. Once oil is contaminated then oxidation results.

As a precaution, TAN should be less than 2.

My Warm Regards,

Rolly Angeles
www.rsareliability.com
Hi Jeffturbo,

It's also important to get both a TBN and TAN done on the new oil. This will give you a base line from which to monitor the oil. Many of the modern formulated diesel engine oils will give an initial TAN reading, I have come across values on new oils ranging from 1 to 3 mgKOH/g. This is just due to the additives reacting with the reagents used in the method to give an initial TAN value.
Hi Jeff

an old tart like the Pielstick should be using enough oil to enable top up oil to maintain TBN TAN ect,
I would be taking this difficulty back to your fuel and lubricant supplier as usually large engines in ships, locos and the like will maintain TBN from the amount of top up required.
This scenario suggests either the alkalinity reserve in the lubricant is not high enough the neutralize the amount of contamination in the fuel or the amount of contamination in the fuel is too excessive for any well made lubricant to cope with,
if the suppliers think their products are OK there may be a combustion difficulty causing this,

Just for interest Jeff, what application is the engine performing,

Best Regards Rob S
About a couple a years ago the Sulphur content in fuels - for use in Marine Engines - was upto 4.5% (4500 ppm). To counter this the Marine engine oils were supplied high TBN ( 50 or thereabouts).

All oils oxidize during use/operation and the TBN drops. As has been explained by members on this forum, the additive is sacrificial, hence the TBN gets depleted.

As part of environmental protection and reduction of emissions (Kyoto Protocol, modern day fuels have gone through a major transition process and are now available with Ultra Low Sulphur (ULSD), which means sulphur as low as 50 ppm. Major oil Refinery's now undertake a hydrotreatment process that strips Sulphur ( and along with it other useful aromatics etc as well). This means use of the "bunker type" fuels today are less likely to deplete TBN in good Marine Oils.

With a change of fuels today, you would have by now resolved the TBN depletion issue in the Pielstick Engine.

Hussam
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