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There is an old and simple way of removing free and emulsified water from oil with the help of material like Fuller Earth, but i dont know if it is technically correct.Some people heat the hydraulic or transformer oil upto 80 degree C in a barrel and put 2Kg of Fuller Earth/Bentonite/Dolomite/ Activated clay/ Geolite into it, and stir up vigorously, then they leave the oil to settle down for 24 hours or more. The mud consisting of the earth or other material which was put into the oil settles down at the bottom of the barrel.The oil free from water is taken out by decantation process. Now this oil is filtered through very fine filters of 1 micron to remove the solid contaminants to get clean oil free from water and contaminants.

They say that this process removes some acidity also from the oil.Heating the oil also does not oxidise the oil due to heavy presence of water into it.The transformer oil thus cleaned was tested by some labs and approved, they were not told how the oil was cleaned, might be they did not apply sophisticated methods.But the method of removing water in this way seems to be simple and economical.

Can anybody tell if this process does not have any technical flaw, are all the materials like Fuller Earth mentioned as above equally capable of giving satisfactory results,or only a few of them are effective?
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Fuller's earth has the ability to remove soluble components from an oil. Although acid constituents are soluble, additive systems are also. A thorough understanding of the oil chemistry is required before treating with fullers earth.

The process that you describe sounds laborious, and inefficient. In addition there are significant disposal issues to worry about. With the wide range of water removal technologies available, why try to reinvent the wheel?
Thank you Livingstone,
Actually i want to use Fuller earth method as it is very economical,not for small percentage of water, but where the oil is to be separated from water (Ha...ha...ha..).Actually there are people in a very large number who are running very dirty oil in their machines, containing 3%and sometimes even more than 15% water. This method is meant for them, they dont want to invest on machines even.
Sometimes due to leakage, water in the oil reaches more than 15% , we will first separate water with Fuller Earth, then the oil will be cleaned with absorbant type filters of 1 micron, this method will be economical and such miser people will accept it.Yes, i want to know if there will not be any harmful effect on oil itself. If anybody has got any idea about this process, please come forward, let us share our information.
It is no harm to reinvent the wheel if it is useful.Sometimes we miss little useful things thinking them to be obsolete. What about Sodium Bentonite in place of Fuller Earth?
Last edited by prabhakaragrawal
This is not an attempt to reinvent the wheel, it is rather a lack of knowledge.
As Greg mentioned, Fuller's Earth is used to strip acids from transformer oil. In the process, it also strips all soluble additives. That's why an anti oxidant needs to be added to the oil after each treatment with Fuller's Earth. This is OK with transformer oils because they don't have any other additives originally added. However, if one would subject hydraulic oil to the same treatment, then the whole additive package needs to be restored. Because of the complexity of such re-additizing process, the use of Fuller's Earth process is limited to the treatment of transformer oils only. Therefore, Prabhakar, do not recommend this treatment for any other oil if you are not ready to take care of the liability for prematurely aging someone's hydraulic oil. Also, don't loose fait yet in the ability of the research communities around the world to find effective methods of water removal. They have proven themselves over and over again. And there are certainly reasons why they don’t recommend use of the Fuller’s Earth.
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